Basic Info.
Application
Metal Processing Machinery Parts, Metal Drawing Machinery, Metal Splicing Machine
Cylinder Stroke(mm)
100*50mm
Voltage(V)
230V 3pne,+-10%;50-60 Hz
Transport Package
Paperbox/Woodbox
Product Description
Digital Ultrasonic Metal Welder Press
Product Description
Ultrasonic Welding Press:*Alcoa's fuselage 7075 series high intensity aviation aluminum alloy material, equipment with high intensity, flexible space agency application;
*Four sets of overloading type guide rail sliding block, high repeat precision, run smoothly
*Good quality drive cylinder and pneumatic components, work fast, and stable response and welding maximum pressure can reach 5000 N
*Switzerland Baumer high-precision linear encoder system, the position accuracy can reach 0.01mm
*High precision pressure sensor system, the working accuracy can reach 1N
*real-time feedback monitoring distance and pressure data in the welding process
*Triplet resonance system can rotate in the fuselage 360 degrees
*Precision mechanical stroke limit non-contact photoelectric induction two-hand starting system, safe to use
Touch System:* 10.1 inch color touch interactive interface
* Multi-core system chip, system response is faster
* The powerful SIT super intelligent control system is adopted
* 3 kinds of trigger ultrasonic mode and 6 kinds of welding mode to meet the needs of customers
* 6 kinds of quality control scheme and 2 welding data curve output
* Can store 99 sets of product welding plans and tens of thousands of sets of welding output data
* Has the function of network transmission of welding output data, which can be connected with customer MES system to provide intelligent welding quality process management and traceability function
Ultrasonic System:* Frequency:20KHz Power:4000W* Germany imported digital automatic frequency chasing ultrasonic generator
* With automatic amplitude compensation function, stable power output, more reliable welding quality
* real-time LED screen welding frequency and power display
* Provide abnormal alarm : frequency abnormal, current too large, overload power ,too high temperature,etc.
* Imported ultrasonic transducer from Germany,P to P amplitude value up to 20 microns
* Transducer and amplitude modulator made of titanium alloy material are easy to disassemble and not easy to damage. Various gain of amplitude modulator are optional
* Can provide long quality assurance service
Control System:* Germany Beckhoff fieldbus control module, accurate and stable
* Integrated Japanese SMC pneumatic proportional valve control module, intelligent digital control of welding pressure, ensure the stability of pressure precision control
* Realize the same welding multi-section welding pressure technology
* Support multi-brand bar code recognition scanning gun function
* Support state network RS485 RS232 data transmission
* Support USB data access function
* Support personal PC direct connection control module
* With 2 in 2 out output port expansion
* Internal storage space of the device is 16G
Welding Fixture:* Design each set of welding fixture independently according to customer product appearance and welding requirements
* Ultrasonic welding head materials are made of powder steel imported from Europe and America. After heat treatment, the hardness can reach 62~63 degrees. It has high wear-resisting hardness and high toughness, so that the welding head can have a longer service life
* Each welding head is analyzed by simulation software to ensure the best production plan
* Welding head center frequency: 19950±100Hz
* The power loss of welding head is less than 200W
* The welding anvil base is made of mould steel imported from Japan, which fully guarantees its service life
Product Parameters
| Hardware | |
| HMI Interface | 10.1 inch colorful touch screen |
| Motion Control System | pneumatic control |
| Frequency(KHz) | 20KHz |
| Power(W) | 4000W |
| Frequency Adjustment | Intelligent automatic frequency tracking |
| Linear encoder | Digital Display |
| Position accuracy(mm) | Precision ± 0.02mm |
| cylinder stroke(mm) | Φ100*50mm |
| Air pressure control | Proportional valves |
| Generator alert | frequency anomaly/overcurrent/overload power/ excess temperature |
| Relative humidity | 30%-90% without condensation |
| Opeartion temperature | 5°C to +55°C |
| Air source | Compressed air must be clean, dry and lubricant free |
| Voltage(V) | 230V 3PNE,±10%;50-60 Hz |
| Dimension(L*W*H)mm | 560*612*750 mm |
| Weight(kg) | about 130kg |
| Controler | |
| Control System | SIT Intelligent Control System |
| Language(icon) | Chinese/Japanese/English/Korean |
| Max Air Pressure(mpa) | 0.8mpa |
| Max Welding time(S) | 5S |
| Unit of Size | mm/in |
| Unit of force | Mpa/Bar/Psi/Kpa |
| Trigger method | time/pressure/position |
| Welding method | time mode/relative position/absolute position/energy mode/max power/peak pressure |
| Power Range(W) | ≤4000W |
| Max Welding time(S) | 5S |
| Amplitude control | Single period of amplitude/Segmented amplitude |
| Quality control | time/relative position/absolute position/energy/power |
| Welding curve | 3 groups |
| Operating air method | standard/Multi-Stage |
| Air pressure range(mpa) | 0.05mpa≤0.8mpa |
| Max Pressure(N) | 5000N |
| Parameter management | 99 groups |
Features
* Strong structure welding body
* imported ultrasonic welding core components
* advanced hardware and software control system
* more than 10 years of ultrasonic metal welding experience technical team
* Germany headquarters technical support
* professional fixture design and production
* 7*24 hours of domestic after-sales service team
* ultra-high comprehensive cost performance
Application
Packaging & Shipping
FAQ
1.What's your MOQ?
Usually, we don't limit a MOQ for testing, just decide the QTY by yourself.
2. How about your delivery time?
Usually, we have some stock for trial or small orders, so just deliver them within 7 days, while, 15-60 days for large orders and customized production line.
1-2 units we could send by EXPRESS(DHL,UPS,FEDEX,TNT,EMS), heavyweight more than 50kg, we suggest to use sea freight LCL or by air
3. What's the warranty of your products?
One year Warranty for machines and 3 months warranty for tooling if it is not damaged by the wrong operation.
During the warranty period, our factory will be responsible for repairing it for free or send the new parts to the customer to replace the broken parts for free. After the warranty time, our factory will repair it or send the new parts with the charge at the cost price.
4. How can I get your price and catalog?
Please E-mail us or call us to give your contact information(your name, email address, company name, and website)
5. Can we be your agent in our country or city?
Of course. We are looking for agents or distributors who are willing to cooperate with us for a long business term.
6. How about payment?
100%T/T in advance for small orders;30%T/T in advance as a deposit;70%T/T paid before shipment for big orders.
7. Do you provide samples? Is it free or extra?
Yes, we could offer the sample and it's not free.
8. Could you make it according to our special requirements?
Of course, please tell your product details and detailed requirement.
9. How about the quality?
We have exported to many customers from all over the world in the past years, the feedback is good. Quality is the life of our company.
Address:
No. 1700, South Huangpujiang Road, Qiandeng Town, Kunshan, Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Service, Tools & Hardware
Management System Certification:
ISO 9001, HSE
Company Introduction:
Incorporated in 2015, K& M Technologies Ltd is one-stop solution provider in plastic welding business, especially in ultrasonic plastic welding, ultrasonic non-woven fabric sealing and cutting, hot plate welding, water filter welding lines...
From June 2021, We started the cooperation with a famous brand Dongho Ultrasonics, and co-established a new company Sincere Sonics to handle the overseas market of Dongho brands ultrasonic welding machines.
We have the professional team for the design of the equipment based on over 25 years′ experience of the main staff in this industry.
We have sold to more than 100 countries in the world in the past years, including coutries from Asia, Europe, South America, North America, Oceania and Africa.
Our product series include QD series, ME series, SS series and Dongho Series for ultrasonic welding machines; AY series for filter welding machines and hot plate welding machines.
Now we have agents in Turkey, India, Ukrane, Maylasia, Vietnam and we are looking for more agents or distributors around the world who can take good care of the aftersales services in the country or territory.
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