Basic Info.
Handle Size
100mm×45mm×32mm
Product Description
Ultrasonic Riveting Hand Gun For Spot Welder
Product Description
The principle of ultrasonic welding is through the ultrasonic generator to convert high-frequency electrical energy into higher frequency mechanical movement,then mechanical movement through a set of amplitude can be changed to the transmission device to the welding head.
The welding head transmits the received vibration energy to the joint portion of the workpiece to be welded, in which the vibration energy is converted into heat energy by friction and the plastic is melted.
Ultrasonic not only can be used to weld hard thermoplastics, but also can process fabrics and films.
Ultrasonic automotive plastics as the condition of ultrasonic welding, the most important is the time to apply welding energy (vibration, welding time) length and pressure, of course, other conditions are also very important. Welding temperature, ultrasonic welding material viscosity, flow temperature. Otherwise the material will not melt
With the amplitude, the higher the amplitude, the higher the temperature rise. The pressure is applied to the molded article using a cylindrical gaze. General compressed air pressure is 0.1-0.3MPa (pressure gauge), sometimes higher. But if the use of high pressure, it will hinder the cylindrical vibration.
The welding time varies depending on the material and the shape of the product. The welding time of some molded articles is only 0.2 seconds.
Over time will cause excessive welding and produce a lot of flash and bubble, resulting in poor airtight, must pay attention. Cooling (holding) time For crystalline plastic, if the temperature below the melting point, the connection will be solidified, usually the pressure time is maintained between 0.1-0.2 seconds. AMMA plastic).
When the ultrasonic role in the thermoplastic plastic contact surface, it will generate tens of thousands of times per second, high frequency vibration, this high-frequency vibration, ultrasonic energy through the ultrasonic wave transmitted to the mold to ultrasonic welding material surface, it will produce high-temperature materials.
Plastic contact surface resulting in rapid melting, coupled with stress, it blend and coagulation, so that to achieve the purpose of ultrasonic welding.
Detailed Photos
Product Parameters
Gun Type | Cylinder Type | |
Model | KM-JQ-H35G | KM-JQ-H28G | KM-JQ-H28G | KM-JQ-H20C | KM-JQ-H35C | KM-JQ-H28C | HS-28C | HS-28C |
Frequency | 35k | 28k | 28k | 20k | 35k | 28k | 28k | 28k |
Power | 700&1000 | 300&500 | 400&700 | 900 | 700&1000 | 300&500 | 400&700 | 500&800 |
Horn | ≤10mm | ≤10mm | ≤12mm | ≤13mm | ≤10mm | ≤8mm | ≤12mm | ≤12mm |
Housing Diameter | 51mm | 64mm | 40mm | 40mm | 45mm | 60mm |
Handle Size | 100mm×45mm×32mm | -- | -- | -- | -- |
Weight Without Wire and Horn | 0.6kg | 1.3kg | 1.3kg | 1.5kg | 0.6kg | 0.6kg | 0.6kg | 1.3kg |
Digital generator | o | o | o | o | o | - | o | o |
Analog generator | o | o | o | o | o | o | o | o |
Features
1.Application in riveting, forming and welding
2.Light weight, easy to take, easy to operate (handheld)
3.Equipped with welding timer
4.Easty to set time welding
5.Equipped with an overload protection circuit( Voltage, current, phase, temperature, output)
6.FET power output
7.Automatic resonance
8.Maintain the amplitude function automatically
9.Starting: achieving maximum power with 105msec
Application
Ultrasonic riveting: the nature of metal and plastic or two different plastic bonding together, can make use of ultrasonic riveting machine, so that the weldment hard brittle, beautiful, strong.
Ultrasonic welding: the use of ultrasound machine small welding head, the two pieces of plastic products into multi-point welding, or welding the first row of teeth on a direct pressure on the two plastic work piece, so as to achieve the effect of ultrasonic welding.
Ultrasonic implants: the nut screws or other metal into plastic work piece. Ultrasonic energy through the ultrasound machine will be transmitted to the metal. The high-speed vibration and heat, the pressure in the ultrasound machine to make metal objects embedded directly into the plastic inside.
Packaging & Shipping
FAQ
1.What's your MOQ?
Usually, we don't limit a MOQ for testing, just decide the QTY by yourself.
2. How about your delivery time?
Usually, we have some stock for trial or small orders, so just deliver them within 7 days, while, 15-60 days for large orders and customized production line.
1-2 units we could send by EXPRESS(DHL,UPS,FEDEX,TNT,EMS), heavyweight more than 50kg, we suggest to use sea freight LCL or by air
3. What's the warranty of your products?
One year Warranty for machines and 3 months warranty for tooling if it is not damaged by the wrong operation.
During the warranty period, our factory will be responsible for repairing it for free or send the new parts to the customer to replace the broken parts for free. After the warranty time, our factory will repair it or send the new parts with the charge at the cost price.
4. How can I get your price and catalog?
Please E-mail us or call us to give your contact information(your name, email address, company name, and website)
5. Can we be your agent in our country or city?
Of course. We are looking for agents or distributors who are willing to cooperate with us for a long business term.
6. How about payment?
100%T/T in advance for small orders;30%T/T in advance as a deposit;70%T/T paid before shipment for big orders.
7. Do you provide samples? Is it free or extra?
Yes, we could offer the sample and it's not free.
8. Could you make it according to our special requirements?
Of course, please tell your product details and detailed requirement.
9. How about the quality?
We have exported to many customers from all over the world in the past years, the feedback is good. Quality is the life of our company.
Address:
No. 1700, South Huangpujiang Road, Qiandeng Town, Kunshan, Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Service, Tools & Hardware
Management System Certification:
ISO 9001, HSE
Company Introduction:
Incorporated in 2015, K& M Technologies Ltd is one-stop solution provider in plastic welding business, especially in ultrasonic plastic welding, ultrasonic non-woven fabric sealing and cutting, hot plate welding, water filter welding lines...
From June 2021, We started the cooperation with a famous brand Dongho Ultrasonics, and co-established a new company Sincere Sonics to handle the overseas market of Dongho brands ultrasonic welding machines.
We have the professional team for the design of the equipment based on over 25 years′ experience of the main staff in this industry.
We have sold to more than 100 countries in the world in the past years, including coutries from Asia, Europe, South America, North America, Oceania and Africa.
Our product series include QD series, ME series, SS series and Dongho Series for ultrasonic welding machines; AY series for filter welding machines and hot plate welding machines.
Now we have agents in Turkey, India, Ukrane, Maylasia, Vietnam and we are looking for more agents or distributors around the world who can take good care of the aftersales services in the country or territory.