Basic Info.
Application
Household Appliances, Garden Supplies, Decoration, Commodity, Auto Part, Electronic, Stationery, Toy
Frequency Range
High Frequency
Transport Package
Woodbox
Specification
35KHz 1000W
Product Description
DONGHO Digital Ultrasonic Plastic Welding Machine
GW series ultrasonic welding machine is equipped with the 6 generation iQS operating system which is a future-oriented, built-in support code scanning gun for data traceability. The welding machine is framed by metal mold casting, with the high-performance rigid square column, and the frame structure can be adjusted by motor lifting. The generator of the GW series welder is a digital intelligent generator, with real-time frequency automatic tracking function, overload protection function, and fault alarm function, and so on, the internal program is composed of a full series of modular, with a variety of welding modes per your needs. Due to its strong equipment with accurate and mature drive components, the welder can meet the customer's conventional welding requirements, welding strength can be close to the strength of raw materials, with a unique welding effect.
What is the ultrasonic welding machine?
The ultrasonic welding machine is mainly composed of the following parts: generator, pneumatic part, program control part, transducer part.
1. The main function of the generator is to convert the input low-frequency current into high frequency (such as 20KHZ) high voltage wave by the electronic circuit. When welding large parts, 10KHZ is also used.
2. Pneumatic part mainly uses a cylinder, the role is to complete downward pressure, control pressure, and other work needed in the process of processing.
3. The program control part controls the working process of the whole machine to achieve a consistent processing effect.
4. The transducer part is to convert the high-pressure wave generated by the generator into mechanical vibration, which is transformed into ultrasonic energy, through transmission, amplification, to reach the processing surface, making the product mechanical extrusion expansion.
5. Welding mold, workpiece customized according to the product appearance: aluminum alloy, titanium alloy, or steel is usually used as materials, according to different products to choose different materials.
Product Parameters
* Hardware:
Output interface | 7" color touch screen |
Operating system | iQS |
Motion control system | Pneumatic |
Frequency regulation | IGBT auto-tuning |
Z-axis positioning accuracy(mm) | ±0.05mm accuracy |
Cylinder stroke(mm) | 80mm±1mm |
Maximum compression pressure(mpa) | 1Mpa |
Maximum welding time(S) | ≤6S |
Cooling system | Vortex cooler |
Generator alarm | Frequency failure/overload current/power overload |
Relative humidity | 30% - 95%, no condensate |
Operating temperature | +5ºC - +55ºC |
Air Source | Compressed air must be clean, dry, and free of lubricants |
Voltage source(V) | AC 220V±5% 50/60Hz |
Measurement(L*W*H)mm | 350*622*1140mm |
Weight(kg) | 96.5KG |
* Controller:Model | GW-AS3510 |
Trigger mode | Delay Time |
Welding mode | Time/Energy/Power |
Frequency accuracy | 34.80KHz-35.20KHz |
Power(W) | ≤1000W |
Weld quality setting | welding time/welding energy/Max. Power |
Language(Icon language) | 1) Chinese 2) English |
Amplitude regulation | Single-stage amplitude |
Operation air | Standard |
Air pressure | ≥0.05Mpa ≤0.65Mpa |
Hold mode | Static pressure |
Weld area | Per material/shape, usually within 150mm |
Menu management | 99 groups |
* Data Collection:Data display | Welding data area |
Product Identification | Bar code/QR code |
Scan gun brands support(USB port) | Honewell/Code Reader/Datalogic/Infoscan |
Machine memory space | 1500 times/cycle |
Memory data transfer | USB download and reading |
Detailed Photos
Application
Our Advantages
1. More than 25 years ultrasonic welding machine manufacture experience;
2. Our company has passed ISO9001 quality management system, ISO1400 environmental management system, CE certification;
3. Technical staffs have more than 25-year experience in ultrasonic devices research, development, and manufacture;
4. First-class sales team, providing customers with valuable products and services;
5. High-quality promise, At least one-year Warranty for machines and 3 months warranty for tooling;
6. Professional after-sales service team, lifelong technical support.
Our Services:
1. Response within 24 hours! All the contacts and emails will be nicely responded to within 30 minutes;
2. From the perspective of customers to help customers analyze and choose suitable products for customers;
3. All after-sales service information will get feedback within 24 hours;
4. On-line technical training and online service are available;Certifications
Exhibitions
Our Partners
FAQ
Address:
No. 518, Weijing Road, Qiandeng Town, Kunshan, Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Service, Tools & Hardware
Management System Certification:
ISO 9001, HSE
Company Introduction:
Incorporated in 2015, K& M Technologies Ltd is one-stop solution provider in plastic welding business, especially in ultrasonic plastic welding, ultrasonic non-woven fabric sealing and cutting, hot plate welding, water filter welding lines...
From June 2021, We started the cooperation with a famous brand Dongho Ultrasonics, and co-established a new company Sincere Sonics to handle the overseas market of Dongho brands ultrasonic welding machines.
We have the professional team for the design of the equipment based on over 25 years′ experience of the main staff in this industry.
We have sold to more than 100 countries in the world in the past years, including coutries from Asia, Europe, South America, North America, Oceania and Africa.
Our product series include QD series, ME series, SS series and Dongho Series for ultrasonic welding machines; AY series for filter welding machines and hot plate welding machines.
Now we have agents in Turkey, India, Ukrane, Maylasia, Vietnam and we are looking for more agents or distributors around the world who can take good care of the aftersales services in the country or territory.